Online shoppers are increasingly demanding fast delivery times and goods delivered to their doorsteps within hours of tapping to confirm a purchase on a smartphone. That means more and more loads need to be handled quickly and by fewer people, and inside the warehouses where these products are stored and picked, there is a surge in demand for electric-powered forklifts to move goods quickly and the people who operate them.

We now live in a world where we can click a button and have something delivered to our door in a matter of hours. Fast delivery is just part of the picture and customers also expect to be able to return goods quickly and easily which also adds to the demand for materials handling equipment. Distribution centres rely on forklifts to fulfil growing domestic and international demand, and all of this is being fuelled by online shopping trends. The fast turnover of warehouse stock is driving investment in forklift trucks across the UK and in all manner of sectors.

A changing supply chain

High street stores and shopping outlets used to be the distribution centres for almost every consumer product you could think of. The rise of online shopping is increasingly bypassing the need for bricks and mortar stores and the way in which consumers are now demanding ever-increasing choices when browsing for products means that retailers must now stock more products than they could ever fit into a traditional store. This has shifted the way in which supply chains are designed and pushed stock holding out into massive warehouses and distribution centres situated close to major transport links and population centres.

All of the things we buy online – and in ever greater numbers – need to be stored, packed, picked and posted to the end customer. So there is a much greater onus upon warehouse efficiency and productivity to move goods faster than ever, and in a way which reduces energy consumption. If you take a look around your house and consider a raft of recent purchases you have made, almost all of them will have been touched by a forklift at some point during their journey to your home. And all this will have been done with precision and speed, not to mention efficiency.

Forklifts that meet the need for flexibility

Continued growth in the online retail market then means that shorter delivery and return times are now a feature of everyday life. This is driving a need for scalability to meet seasonal and unexpected sales peaks and means that flexibility is required in every aspect of warehouse operations, including the deployment of forklifts. Space within warehouses is crucial to store more and more products meaning aisles have become narrower and stock needs to be stored at height.

Tighter spaces within distribution centres have meant an increase in demand for the likes of flexi and narrow aisle forklift trucks. Flexi and narrow aisle forklifts are specially designed to work in confined spaces and are particularly manoeuvrable meaning they can seriously boost productivity and the usable space within a warehouse.

The demand for warehouse real estate has never been higher. This is being driven by the continued boom in ecommerce and indeed changes to supply chains, so many companies are opting to reconfigure the space they already possess. This makes the need for flexible forklifts which can work efficiently in smaller spaces all the more important and is changing the way forklifts are used in these centres.

The growing need for forklift efficiency

Efficiently moving crates and pallets around massive warehouses is now more than ever critical to a retailer’s business planning. Retail margins are slim and shipping costs ever increasing, for example as offers of free or one-hour delivery continue to rise in popularity. Such delivery options are increasingly used to gain a competitive edge. This means that companies are constantly striving to take costs out of the supply chain.

Forklifts must be more efficient to run than ever before to boost productivity. This can be achieved by maximising energy efficiency and by ensuring forklifts are more productive and more flexible in the operations that they can perform. Enabling trucks and operators to reach goods in narrow aisles and at height maximises the amount of storage available and so increases efficiency within the supply chain. Smaller, and more agile and capable forklifts are in high demand because of these demands.

Inside the warehouse

The likes of Amazon fulfil customer orders with rigorous speed and efficiency from the point of order to final delivery. Inside the warehouse, the process begins with a delivery truck being unloaded by an electric forklift. Once the goods are unloaded, each item is scanned and moved once more by a forklift to designated storage bays.

Pickers are then employed to retrieve goods in order to fulfil customer orders and are moved by a forklift to conveyors which transport items to the packing area. Once the goods are packed, a forklift will scoop up the shipments and move them towards trucking bays where they are loaded and ready for delivery. Computers keep track of every item and today’s customers increasingly expect to be able to track their order in real time.

Improvements in battery technology

Just as electric vehicles which take to the roads have benefited enormously from advances in battery technology in the last few years, electric forklifts are now able to operate for far longer on a single charge.

It was only recently that indoor materials handling equipment needed to be powered by large, heavy batteries that required frequent recharging. Now electric forklift trucks are an essential feature of the modern warehouse, both to meet regulatory clean air requirements and provide an optimal solution for moving goods from an efficiency and cost perspective.

Today’s lithium-ion batteries allow forklifts to run two to three times longer than previous batteries. Trucks are increasingly being fitted with telematics equipment enabling operators and planners to monitor the vehicle’s performance and movements in real time and adjust settings or perform on-the-spot maintenance as required.

Recent efficiency improvements in electric forklifts now mean they can be operated without surrendering any of the performance of each unit. Technological advances have also improved the durability of electric forklifts which makes them a much sounder business investment than in the past.

Rise in demand for forklift operators

Rapid order turnarounds have created a surge in demand for skilled and experienced forklift operators. Forklift drivers are a crucial element within any supply chain. If forklifts are in demand then so too are the people required to operate them. Operating a forklift requires a high level of skill and aptitude. Driving a forklift is not an easy job and differs markedly from other roles within a warehouse.

Training for such operators must be thorough to ensure health and safety requirements are met and to enable goods to be handled quickly and with precision. Some firms have begun trialling Virtual Reality technologies as a way to quickly and effectively train forklift drivers. The training can be done anywhere where there is an internet connection meaning employees don’t have to travel to training centres or join a waiting list for in-demand training.

Technology continues to change the way forklifts are used. Barcode scanners and data gathering on the movement of goods ensures information flows throughout the supply chain. Logistics and materials handling has never been more crucial in today’s fast-moving, online retail world. That means that the forklift, and the people who drive them, have never been more in important or in more demand.

Share this and follow us

https://www.hiremech.co.uk/how-online-shopping-is-driving-demand-for-forklifts/

Forklifts are powerful vehicles designed to move heavy loads around warehouses and construction sites. The wide variety of models can make it difficult to choose which forklift to rent or buy, so we have put together this useful guide to take you through the most popular forklifts available. By providing you with an overview of the machines available, we will help you decide which forklift suits your requirements.

1) Warehouse Forklift

The warehouse forklift is one of the most common types of lifting machinery. The compact design features extending twin forks to the front, making it a popular choice for warehouses with a large inventory. The forklifts are designed to easily move balanced materials and pallets, as well as unloading and loading items into delivery vehicles.

2) Side Loader

A side loader is a subtype of the warehouse forklift category. They are most commonly found in manufacturing environments with large and heavy items.

There are two main variations available, an enclosed cab for outdoor use and the more common stand-up version for indoor use. The sideways operation is designed so the operator stands in a compartment which allows the loader to unload or load objects on its side. There is also a multi-way version available with each wheel designed to rotate by 90°, this allows easy transportation of a load in any direction.

This design enables the forklift to drive alongside racking to load or unload, without having to turn in the tight space. Side loaders are suitable for units with narrow aisles such as those holding timber, steel or pipes. Their ability to carry long and heavy loads within narrow aisles makes them a popular choice for a number of industries.

3) Counterbalance Forklift

Industrial counterbalance forklifts are the most common option for indoor warehouses, although their versatile design also allows them to work outdoors on stable surfaces. The counterbalance forklift features dual forks to the front and a weight to the rear, which is designed to counterbalance the load weight. Unlike some machines, the counterbalance forklifts do not have extending arms, this gives the forklift the ability to position itself directly against the load.

There are a few different counterbalance designs, such as the 3-wheel variant which allows the machine to turn in a circle and the stand-up machines which make it easier for operators to climb in and out between loads. Although diesel and gas machines are available, the 3-wheel designs are almost all electric. These electric machines incorporate an economical motor, which increases productivity while offering relatively low costs of operation.

4) Telehandler

The telehandler is also known as a reach forklift or telescopic forklift. It is designed with a boom and extendable arm, which allows the machine to function as both a crane and a forklift. Their single telescopic boom means these machines are much more powerful and versatile than standard forklifts.

They are popular in many situations because of the wide range of available attachments, such as lift tables, buckets, muck grabbers and pallet forks. This versatility ensures the telehandler is able to reach into very tight spaces at awkward angles, where a normal forklift would not reach.

They are ideal for use within agriculture, or any industry which requires large loads to be moved. Their flexibility means they have started to replace rough terrain forklifts on many construction sites.

5) Industrial Forklift

The industrial forklift is a large capacity machine which provides a traditional warehouse style forklift with some of the abilities of a telehandler. Although it is unable to reach all the angles provided by a telehandler, it can lift heavier loads much higher than standard warehouse forklifts. They are also designed to be much narrower than telehandlers and warehouse forklifts.

6) Rough Terrain Forklift

A rough terrain forklift is designed for specific outdoor use on rugged and uneven surfaces. The trucks feature a counterbalance to the rear which prevents overbalancing while ensuring the machine can be easily driven in mud, snow or ice. They are common machines on construction sites, where their heavy lift capacities are particularly useful. They have a high load capacity of 16,000kg, although the Kalmer forklift can lift an impressive 90,000kg.

The trucks feature strong pneumatic tyres which enable them to navigate difficult terrains. The oversized inflatable tyres with thicker threads provide improved balance and stability, allowing materials to be safely transported across difficult sites. They also have a powerful engine so the machine can reach higher speeds with improved manoeuvrability.

7) Pallet Jacks

Pallet jacks are also known as pump trucks, and their small design is not capable of lifting large loads. Instead, the specialised design has a very small footprint which ensures it fits into tight spaces. Although there is a sacrifice in power, the low cost of the pallet jacks makes them an ideal option for smaller spaces. There is a wide range of pallet jacks available, including low profile machines, all-terrain jacks, long and short forked and those with narrow or wide fork spreads.

They are commonly used in storage facilities and warehouses to enable operators to move pallets quickly and easily. They feature a set of forks which slide beneath a pallet, and the operator then pumps the handle to lift these forks from the ground. There are front wheels positioned below the forks which are then vertically separated as the pallet is raised. Although, if you are looking for a more efficient option, there are powered options available, which improve the speed and handling of taller stacks of pallets.

8) Stackers

Stackers are specifically designed for small spaces and work in a similar way to pallet jacks, although they are able to reach much higher. There are many types available which are all designed for specific uses including wrap over stackers, powered stackers and electric straddle stackers.

They are usually electrically powered and are designed to allow the worker to walk behind the machine. The machine is then steered into position using a convenient handle. The compact chassis and controlled handling make them ideal for many applications, including order picking, vehicle loading, block stacking and transporting pallets.

9) Order Picker

An order picker is similar to a stacker, as it is also used to pick and deliver items within storage areas. A standard order picker is designed to reach heights of 32ft, which is ideal for lifting people to the top of warehouse racks. As modern businesses aim to lower their distribution costs, these are increasing in popularity thanks to their ability to efficiently pick items at great heights.

The design makes them ideal for warehouses and storage facilities which hold customers’ orders. They are electrically powered and lift the operator on an elevated driver platform. This allows one or two items to be lifted rather than a full load or pallet.

10) Reach Fork Truck

This forklift is mainly used indoors within warehouses, as their low clearance levels mean they would struggle outdoors. The reach fork trucks feature extendable forks which can reach into the racking, unlike standard forklifts which do not extend beyond the compartment.

Their extended reach height and space-saving design is ideal for any warehouses which use high rise pallet racking within narrow aisles. The trunk of the machine will shorten itself by pulling the load in towards the vehicle, to improve stability and manoeuvrability to allow these machines to safely lift up to 2,500kg.

11) Electric and Utility Vehicles

There are many types of electric and utility vehicles available, which make it possible to complete a variety of tasks. Whether you need to move items to a new facility or just across a warehouse, their versatility and low running costs are making them a popular choice for many sites. There are a variety of options available which are ideal for both industrial and agricultural applications.

Indoor or Outdoor Forklifts

If you plan on using the machine indoors, an electric forklift will be the best option. These are powered by batteries and are designed to provide enough power to cover a standard-length shift. Their environmentally friendly design is cheaper to run, and they are very quiet when compared to other forklifts.

Outdoor forklifts tend to be either gas or diesel powered. The gas forklifts are designed to run using gas canisters, which makes them quick and simple to refuel. Although they are cheaper to purchase than an electric forklift, gas is an expensive fuel and will require appropriate storage. A gas forklift can be used for short periods indoors if the area is well-ventilated.

Alternatively, diesel forklifts provide another low-cost option which is also quick and simple to refuel. These machines cannot be used indoors due to their emissions, instead, they are designed for tough outdoor terrain. They are commonly used in environments where large heavy loads need transporting, although they can also be used for towing and pushing.

There are several types of forklifts available, which vary in terms of their lift capacity, dimensions, fuel type, tyres and reach. To help you decide which forklift is best for your site, you will need to consider factors such as the capacity required, the access to the site and the terrain. By considering every aspect, you will be able to decide which forklift will perform efficiently and safely.

We are proud to have more than twenty years’ experience providing forklifts and are committed to offering our customers a personalised service. Our team will discuss your specific requirements and budget so that we can supply the right forklift for your task. To find out more about the wide range of forklifts which we have for sale or rent, please contact our experienced team.

Share this and follow us

https://www.hiremech.co.uk/different-types-of-forklifts-the-ultimate-guide/

Skyjack have been manufacturing scissor lift work platforms for over 30 years and have developed a reputation for building robust, rugged and reliable machinery which can be used in a wide variety of environments.

The company built their foundation upon scissor lifts and their equipment is used across the globe. Still pioneering in the market, Skyjack continue to diversify their products to deliver the very best in scissor lifts and materials handling equipment.

Skyjack are the market leader in scissor lifts and electric scissor lifts. The DC electric range boasts units suitable for both indoor and outdoor working. Heights range from 5.8m to 12m and all of the lifts come with robust drive mechanisms allowing you to get to almost any location on site in a safe manner. Each lift offers self-levelling decks and legs and the DC powered electric motors produce no harmful fumes.

What is a scissor lift?

Scissor lifts, sometimes known as aerial platforms, are designed to transport and raise personnel, materials and tools. Sometimes ladders and other means of accessing materials and stocks up high just can’t get the job done or are too dangerous.

Aerial lifts, such as scissor lifts, have secure platforms and high extensions meaning you can get to heights safely and easily. An electric scissor lift is an efficient, affordable and economic means of solving your need to work at height.

How to choose an aerial lift

There are a variety of lifts which can get the job done but you need to ensure you choose an option which maximises safety in a cost-effective manner. Before choosing which method which can best meet your requirements, it pays to consider what lifts are available and give some thought to the safety and cost considerations involved.

There are two main solutions to working at height. Boom lifts have extending arms with baskets on the end. Sometimes they’re known as “cherry pickers”. They tend to come with joints and hinges that allow flexibility. Scissor lifts have stable and wide base platforms that can move personnel and heavy materials. Scissor lifts have a basket which is usually surrounded by railings or a cage.

Before choosing a scissor lift, you will need to consider the model which will most effectively perform the function that you need to perform. You will need to consider the maximum height you need to be able to reach, the weight capacity you will need and of course give some consideration to the budget available. You will also need to factor in what training staff will need to use the equipment safely.

Hiremech have multiple options available if you are looking for a electric scissor lift for sale or a Skyjack scissor lift for sale.

Skyjack’s updated electric range

Skyjack have applied the control system technology which they pioneered in their range of mast lifts to each unit in the DC electric range to increase controllability and reduce operational noise levels. The range now offers reduced charging time and significantly improved battery life to reduce energy consumption levels and carbon footprint.

Features of Skyjack scissor lifts

Each unit in the Skyjack scissor lift range is constructed from steel to produce strong and reliable models. Skyjack have always prided themselves on producing machines with ease of service and readily accessible components in mind. This alone makes the range stand out from its competitors.

The range is notable for its commonality of functions and parts, meaning owning more than one unit is no headache in terms of servicing and maintenance. There are few scissor lifts which can rival the Skyjack range for its low lifecycle costs.

Closer control

Skyjack introduced a motor controller device into their electric DC scissor lift range in 2014, having successfully used the technology in their line of vertical mast lifts for many years. The control device manages the DC electric motor that drives the scissor platform. This delivers only the power required to complete each requested operation to improve performance.

The motor controller lowers energy consumption and extends battery life. Because the control device manages the flow of power, motor output is no longer set to a predetermined maximum and the machines benefit from lower noise levels.

Above all else, the technology enables the lifts to enjoy an enhanced level of manoeuvrability. The power delivery control enables enhanced steering settings which are particularly useful in confined spaces. Fast and safe travel speeds are also a core feature of the range.

Standard features

All models in the DC electric range come with a host of standard features. Each lift is driveable at full height and each comes with a variable speed control. All models are fitted with dual holding brakes for safety purposes and models come equipped with either front or rear wheel drive.

Each lift in the range comes with an operator horn and a relay-based control system with a colour coded and numbered wiring system. Skyjack products come in the company’s bold orange livery which makes them easily recognisable and visible in a working environment.

Options in the range

The Skyjack electric scissor lift range is notable for the options available and the ease with which it is possible to identify just the right model to meet your requirements.

Skyjack’s SJIII 4626 and SJ4632 DC electric scissor lifts offer large platform areas and a high capacity. This makes them suitable for most applications. These models offer variable speed rear wheel hydraulic drive and working heights of up to 11.75m. Extension decks can be secured in a variety of positions and both units can be driven at full height.

Both of these models are fitted with disc brakes, solid rubber non-marking tyres and a pothole protection system. The units come with a variety of safety equipment fitted, including tilt alarms and lift cut-out features, an overload sensing system and a lowering warning system. Additional options can be added to suit your requirements.

The Skyjack SJ3219 electric scissor lift is a compact model that can reach 7.8m in height. This unit is powered by a variable front wheel hydraulic drive system with 90-degree steering to enable manoeuvring in small spaces. This model offers a 0.9m roll out extension deck.

The Skyjack SJ3215 is the smallest of Skyjack’s DC Electric range and offers a maximum platform height of 15ft. This model is equipped with variable front wheel hydraulic drive and a 90-degree steering capability. The SJ3215 is just 0.81m wide which enables it to be stored easily when not in use and means it really is able to manoeuvre in the tightest of confines.

Skyjack’s SJ3220 model is the lightest machine in its class and features variable speed rear wheel hydraulic drive with an 8.1m working height. This unit features a standard 0.9m roll out extension deck. The SJ3220 is notable for its ability to access through standard doorways.

The SJ3226 model is the larger of Skyjack’s Conventional Series in the DC Electric range and provides a maximum working height of 9.9m. Again, this machine can fit through standard doorways and comes with a 0.9m roll out extension deck.

A brief guide to using your Skyjack Electric DC scissor lift

Each Skyjack Electric DC Scissor lift is fitted with a base control console and a platform control console to enable operation either inside or outside of the machine. The base control console is located at the rear of the machine and can be used to lower or raise the platform. The platform control console can be used to operate drive, lifting and lowering. Each console has an emergency stop button fitted.

A tilt alarm sounds when the system senses that the aerial platform is outside of level in any direction. When the system triggers, driving is disabled and lift functions cease operation. An audible sound alerts the user to the danger and an amber light flashes.

Each machine is equipped with an emergency lowering system which allows the platform to be lowered in the event of an emergency or electrical system failure. There are two drive modes available on each model – for driving on level or inclined ground.

A full safety procedure should be outlined with personnel familiar with it. This should include steps to verify that the weight of materials, individuals and tools combined does not exceed the platform’s rated capability. You should always check the operator’s manual for load distribution requirements and a designated person should be available to operate ground controls should the original operator get into difficulty. Inspection and maintenance programmes should be agreed and implemented.

Accessorise and customise

Skyjack scissor lifts can be fitted with a range of accessories which enable you to customise your machine to suit whatever job you are using it for. Here are some example applications and add-ons.

Deck extensions offer the ability to increase the productivity of the lift by extending its ability to reach out to objects which might otherwise be inaccessible. Power options can be added to the platform such as self-contained airlines and generators.

Pipe racks can be fitted and are an ideal attachment for plumbers, electricians and other maintenance workers who may need to organise materials on the platform without limiting movement of the machine in tight spaces.

Panel carriers can be added for the likes of drywallers and panel installers. A glazier kit can be added which enables glass panes to be lifted safely. This piece of kit can support up to 210 lbs and comes with a pad tray, nylon strap and foam railings.

Share this and follow us

https://www.hiremech.co.uk/skyjack-scissor-lifts/

As long as there are forklifts, there will be fails. Just when the work day seems it couldn’t get worse, there’s someone with a camera phone or a CCTV camera poised to capture the action. Here are some of the best of 2018’s forklift fails.

It’s raining boxes

Using a forklift to get precariously stacked pallets from a great height always runs the risk of ending in tears – as this unfortunate driver found out. Rather than lowering the pallet to the ground, he ends up relying on the roof of his cab to protect him from the shower of boxes. All of this, of course, in front of the less than sympathetic audience of his workmates. It just goes to show you should keep a very close eye on your pallets – if it’s poorly stacked, leave it alone.

That sounded expensive

Running once more along the theme of goods falling from great heights, this was never going to end well. First, there’s the surge of movement – when carrying heavy goods you’ve always got to remember that momentum exists. Then it seems that the load was not properly secured, which combined with the movement caused it to break free and tumble to the ground with a big smash. Take a couple of extra moments to make sure you’ve got a firm hold on the load that you’re carrying, then be gentle with the throttle, and you’ll avoid this sort of fail.

Hitting the wine

In this clip, we see a, rather obviously embarrassed, forklift driver in the middle of a flood of red wine. He’s forgotten that forklift prongs can be sharp, and has pierced one of the wine vats. This has resulted in a very expensive red river flowing through the floor of the facility. Avoiding this sort of fail is actually very easy – all you need to do is look where you’re going. If you’re distracted or not concentrating on what you’re doing, you’ll be amazed at how easy it is to fail as spectacularly as this.

What were they thinking?

Here we see a large forklift raising a small forklift, which in turn raises a load in order to try and access a second storey opening of a building. It looks like they might just get away with it before the load loses its balance and goes tumbling back to the floor. It would be insulting to professionally trained forklift drivers, or anyone with common sense, to highlight everything wrong with this video. Suffice to say – keep the forklift’s four wheels on the ground and you’ve already avoided this kind of idiotic fail.

Those boxes again

Though tamer than the last video, it’s still a fail. Here we see a driver obviously struggling with a poorly loaded pallet, which somewhat unsurprisingly ends up tumbling over after overbalancing. Packing a pallet is actually very straightforward – even distribution of weight, similar size items, don’t overload it. That’s all you need to remember. It’s only when people start to rush and don’t care about doing a job properly that forklift fails like this become inevitable.

It’s bathtime

In this clip, all looks well until the driver miscalculates the height of the load. He nudges the top container against the roof of the truck, causing it to tip its contents right back into the cab – giving him a rather thorough bath in the process. Two things will prevent this sort of accident. First, always pay extra attention when loading to make sure you’re not exceeding height limits. And second, if you’re going to be transporting liquid, then do so in sealed, watertight containers.

Narrow escape

In this clip, the forklift driver cuts it far too tight. He clearly knows his load is too wide for the available gap but pushes through anyway. This causes the entire facility’s shelving to collapse, from which he has a very lucky escape. Knowing the width of your load is essential – never be tempted to “squeeze it through”. If the load is too large and there’s no other way, tell your foreman or site manager. It’s up to them to provide you with a safe path for the load, otherwise, everything could come tumbling down. Literally.

Quality training helps – invest in it!

Human error, sadly, cannot be completely eradicated. But many forklift fails, as you’ve seen here, can be avoided with proper forklift operator training. Investing in training from experienced professionals, like those you’ll find at Hiremech, is essential.

Not only does it minimise the risk of potentially expensive damage to goods and machinery, but it also ensures all-important workplace safety. This applies to both forklift operators and all those around them. Hiremech can provide all of the forklift operator training required to ensure fails like these don’t happen.

Share this and follow us

https://www.hiremech.co.uk/forklift-fails-2018/

For warehouses and logistics firms, Christmas is usually the busiest time. That means there’s a lot of pressure to get jobs done on time. In that rush, however, safety and proper forklift operation can often fall by the wayside. This can result in accidents, damage, and delays – so it’s obviously much better to avoid it if possible.

A well-prepared forklift fleet will complete its work efficiently and effectively. This means everyone from management, to workers, to customers, are all happy.

It might seem like quite a bit of time and financial investment is required. With a little forethought and diligence, however, preparing your forklift fleet for the busy Christmas period is actually very simple.

Proper servicing and maintenance

Always bear in mind that your forklifts are going to be under extended pressure over the Christmas period. That means longer working hours and more stress on all of the components. If you’re hiring extra drivers to satisfy the demand it’s not unrealistic for forklifts to be running for 24 hours at a time.

You should already know that a thorough examination of the vehicle, in addition to mechanical servicing, is a legal requirement. That means it’s beyond essential that your forklift is in a usable and safe condition.

That’s the baseline – what changes at Christmas? Well, it’s obviously the middle of the winter. So, it’s cold. If the weather is anything from a bit nippy to downright freezing, your service requirements on your forklift are going to change from the norm. Preparing your forklift for winter encompasses a variety of different changes to normal servicing that you need to consider.

Cold weather has a habit of causing fluids to gum up in the lines of your forklift. This is particularly common for diesel and engine oil. If you don’t address this, it can firstly lead to the forklift being sluggish and unreliable, but ultimately it could cause severe engine damage. The fix is both easy and affordable – invest in some specialised winter fuel. This has additives to prevent it from gelling up in cold weather. Some forklifts, both diesel and electric, can be plugged in to keep them warm. So, check if any forklifts in your fleet have this function if you don’t know already.

Then you have to consider how the hydraulics system of your forklift is going to react to the cold weather. The cold can dramatically increase the stress your forklift is under, depending on the attachments you have it using. This means that through checks of both the hydraulics and the attachments should be daily. Without fail.

Tyres are highly important in winter – when conditions are slippy surface grip is at a premium. The added hustle and bustle of the Christmas period means that tyres are prone to wearing out faster. It’s important that your maintenance schedule accommodates this.

Winter driver training

The mechanical condition of your forklift fleet is moot if your drivers don’t understand how to properly operate the forklift during winter. Invest some time and money in providing your operators with specific instructions on best practice for safe winter driving.

Something else you can do to keep things running smoothly is not encouraging your operators to rush. When they have excessive deadlines to meet, operators can feel pressured into cutting corners. This means they end up driving too fast and not paying close enough attention to what they’re doing. Ultimately this is self-defeating because it inevitably ends up in an accident or damaged goods, so the time saved is wasted anyway.

Make sure that drivers take their time, particularly if they’re working outdoors. Snow, ice, and rain can all cause serious grip problems, even when the yard otherwise looks fine. Black ice will send a driver careening out of control faster than you can blink. The biggest enemy of safety at Christmas time is rushing – excess speed almost always results in an accident.

Also, make sure that all drivers are familiar with the specific winter checks required before they operate the forklift. This means checking all the fluids, checking the tires and the steering, checking the forklift attachments – this needs to be done every time before a driver gets behind the wheel. It doesn’t matter if a previous driver has just got out of the forklift, the new driver should check it.

There are also things operators should do every time they finish using the forklift. First, clean it down to wash away any salt or grime that could lead to corrosion. Then check all fluids and top off as needed for the next driver. If there is a plug-in option, it should be used to prevent the battery and engine from cooling down too much. Thoroughly check for any visible damage, and make sure if something is discovered that it’s reported to management immediately.

Share this and follow us

https://www.hiremech.co.uk/preparing-your-forklift-fleet/

Winter months in the UK are famously tough, with some experts predicting 2018 to be the coldest winter in over 10 years, including several months of heavy snow. But is your forklift ready for subzero temperatures? Even if you already conduct an organised maintenance program to prepare for freezing conditions, it is still crucial to carry out pre-season maintenance checks on your forklift to avoid unnecessary repair costs, wasted inactive time, or other winter-related problems.

Here are a few important areas to check over:

Engine and hydraulics

Sub-zero conditions can cause moving parts to slow or jam completely, so always check they are generously lubricated. Hydraulic systems and engines need a longer warmup time in the cold. Before any operation commences, always allow several minutes for the forklift to idle (with no load). It is also a good idea to cycle through and test each hydraulic utility, permitting oil to circulate freely through the system. Cold starts will cost you money through increased fuel consumption and greater wear and tear on parts.

It is also best to avoid running times less than 30 minutes. Engines often use a thicker fuel composition during the first 20 minutes of operation – this is when water vapour can accumulate in the oil and exhaust as temperatures are too low to allow for evaporation. To stop the formation of ice, clouding or gelling in hydraulic fluid, ensure you are using winterised fluids/ lubricants. Diesel engines will also need winterised fuel or additives to prevent congealing.

Battery

Freezing temperatures are a major drain on power, with many batteries discharging at a faster pace. Proactive care could therefore save you a lot of worry, as well as money. The most important thing is to check the cables, ensure they are clean, and verify that the battery is at maximum charge/ strength with a load tester.

Cooling system/ antifreeze

A hydrometer can assess that the coolant is in tiptop condition and that the level of antifreeze is adequate. Hoses and other related components can also leak and should be examined carefully for any damage.

Lights

Low visibility levels and darker afternoons are a constant issue as winter approaches, so lights need to be especially clean and functional. Many forklifts still use halogen lights but these should really be swapped out for LED bulbs – not only are they brighter and longer-lasting, but they illuminate much better in cold temperatures and are excellent at absorbing operational tremors and shakes.

Tires

Pneumatic tires should be inspected for sufficient air pressure, and all tire types (including solid) should be checked to make sure the tread depth will handle snow and icy conditions. You may also fit your forklift tires with snow chains for extra traction on slippery surfaces. In addition, high traffic zones where the forklift operates should be kept free of obstacles or potential dangers. Ice, snow, and frozen mud can all hamper the safety of your forklift (and operator), so outdoor areas require higher traction and need to be snowploughed or gritted regularly. Specialised forklift attachments are also available that allow you shovel snow as well as spread grit.

Cabs

In forklifts fitted with a cab you’ll need to make sure the heater functions, all door latches are oiled, and any windshield wipers move freely and will cope with the extra demands of heavy weather. Forklift covers are also available for any machines that lack enclosed cabs. However, avoid vinyl wraps which are thin and fragile – corrugated hard plastic covers are more durable and better at directing rain away from the windshield.

Operators

Maintenance is not only about properly functioning equipment – the human element is also vital. For any outdoors jobs, all operators should be personally equipped for extreme temperatures and adverse surface conditions (wind/ waterproof outer layers, high visibility vests, warm clothing, hats and gloves, etc.). Drivers should reduce speeds and be reminded not to ignore the increased risks of challenging weather conditions. Cold temperatures also force the body to work harder, sapping energy levels quicker, making tiredness an underestimated hazard. Operators may need greater encouragement to take breaks to rest and replenish calories.

General inspections/ services

One obvious, but sometimes overlooked area, is to ensure your forklift has undergone all regular inspections and scheduled services. Extra maintenance is imperative since winter can be especially brutal to starters and chokes. A quick overall tune-up of mechanics and electrics is therefore always a good idea. Before each daily shift, routine checks should verify all equipment is operational and safe. Most forklift suppliers will advise a series of daily or weekly checks (you’ll find them in the operator’s manual). Overall cleanliness also cannot be overstated – after each operation has concluded the forklift should be fully cleaned, expelling any wintertime debris picked up during operations. Snow, ice, mud, and grit can easily build up and impede functioning.

Share this and follow us

https://www.hiremech.co.uk/how-to-maintain-your-forklift-in-winter-conditions/

For many decades, diesel and gas forklifts have been used to transport heavy material on construction sites in the UK. These forklifts are used by many companies in the building and construction industry, with some buying and others renting them for various jobs.

Apart from using diesel or gas forklifts, some companies have opted to invest in electric forklifts which can be sourced within the UK or abroad. The use of electric powered forklifts has grown over the years, bringing with it changes within the building and construction landscape.

Is it time you invested in an electric forklift?

Although battery-powered forklifts seem to be the leading choice for industry professionals, it is important to consider whether they are a good fit for you. The best way to do so is by assessing the type of construction jobs you handle regularly and use the report to make a final decision. Whether you are an individual or a company, you need to use the best forklifts to ensure the work done is satisfactory.

Even as you make your decision, you should keep in mind that the world is going green and many industries are jumping on the bandwagon by using equipment that helps protect the environment. The building and construction industry in the UK has not been left behind, with some companies doing their best to preserve the environment as part of their daily work activities. One of the ways that those in the construction industry are contributing to the protection of the environment is by using electric forklifts at work sites.

These battery-powered forklifts can be part of your fleet but do not have to replace those that are powered by gas or diesel. It is advisable to have different types of forklifts to make it possible for you to handle a wide variety of jobs. Also, using several forklifts at a construction site reduces the amount of time used to complete the work for the benefit of the client.

Furthermore, smaller indoor jobs are better handled by an electric forklift because it is quieter and does not produce emissions during operation. If the majority of the construction jobs you do are indoors or do not require heavy lifting, then this particular forklift is an excellent choice for you. Alternatively, you could start with the rechargeable model and then add diesel or petrol forklifts to your fleet as your jobs become bigger.

Additionally, if you are a “die-hard” diesel or petrol forklift user and are having a hard time switching over to the battery powered ones, consider renting one out to get a feel for its performance. You are likely to enjoy using the electric one and decide to hire one or two for jobs that match its capability.

Benefits of electric forklifts vs diesel/ petrol forklifts

Every forklift has unique benefits that make it stand out from the rest. Most construction companies use petrol, diesel or electric forklifts in outdoor and indoor work sites. Some of the advantages of electric forklifts, when compared to diesel/ petrol forklifts, are:

• Electric forklifts are easy to maintain because they do not require tune-ups and have no engine parts that need to be cleaned or changed. The battery needs to be recharged so that it can work for longer periods without stalling. Even so, proper maintenance of diesel/ petrol forklifts ensures that they perform at an optimum level regardless of the job at hand.

• Electric forklifts can handle weights of up to six thousand kilograms, making them ideal for use in small spaces. They can also manoeuvre around the small space because of their size, making the movement of items much faster. On the other hand, diesel/ petrol forklifts can lift thousands of kilograms depending on their size and capacity, making them ideal for work in large work sites.

• The cost of battery-powered forklifts is high at the initial stages when compared to petroleum ones. These costs are much higher because the forklift has to be purchased together with its charger and battery, but the maintenance costs are lower than those of its counterparts. Alternatively, gas/ petrol forklifts are sold at reasonable costs regardless of the size or model.

• Fuel powered forklifts produce much more noise during operation compared to electric forklifts. The noise is produced mainly because of its operations, but it does not affect its performance. Electric forklifts do not make noise, making them ideal for small and indoor spaces where a lot of noise can affect the immediate working environment.

As it stands, electric forklifts are likely to play a significant role in the future of the construction industry because of the benefits they offer users when compared to traditional options. To get more information about hiring rechargeable forklifts in the UK, call us today and talk to a member of our team!

Share this and follow us

https://www.hiremech.co.uk/are-electric-forklifts-the-future/

As with any other exam, preparing for your forklift evaluation can seem extremely daunting. Having your level of knowledge and expertise with a subject being tested in a short time period can feel overwhelming for many, but there are reasons to feel hopeful. Again, as with any other exam, undergoing a successful forklift evaluation comes down to one principle – practice.

The mistakes you need to avoid

When employers are testing your skills operating a forklift, they are really checking for one vital ingredient – can this person handle a forklift safely and securely? With that in mind, preparation for your forklift evaluation should be focussed on ensuring that you are as informed as possible about the correct way to operate a forklift. Here is a list of the seven most common mistakes that you need to avoid during your forklift examination.

1) Poor forklift operator behaviour

Aside from just testing technical expertise, one key area that is being tested during a forklift examination is the examinee’s behaviour whilst operating a forklift. Employers want to know that you will be conscientious and responsible whilst operating a forklift, and thus it is essential to ensure that you take your job as a forklift operator seriously. Messing about or showing a lack of concern for safety regulations will not do. Employers do not want an employee with bad behaviour to enter their organisation, as it could be dangerous to the other people working in the area.

2) Insufficient forklift pre-use inspection

Before operating a forklift, there are a number of pre-use inspection checks required to ensure the machine is operating properly. If these checks are not carried out, there could be potential danger for the operator or any other employee in the vicinity of the forklift. For example, it is essential to complete steps such as ensuring that you troubleshoot the lift truck, and check to see if there is any damage from previous usage.

3) Incorrect loading of the materials to be transported

As a forklift operator, you will spend your time transporting loads from one place to another. Thus one key area of safety concern is the stability and security of the load being transported. The examinee must ensure that the object being transported on a pallet has its weight distributed and balanced evenly before attempting to lift it up. When lifting the object, the fork tip must be 1 foot away from the pallet carrying the object. Always ensure that there is no other person in the vicinity when you are loading up the forklift. The load being carried must be lifted slowly and carefully to avoid unnecessary injury or damage to the load.

4) Malpractice whilst in transit

Another common mistake made is examinee behaviour whilst in transit. It is essential to remember that the forks should never be raised or lowered when the forklift is in transit. Moreover, the speed of the forklift must be kept at a low and controllable rate, and you must always be aware of other employees moving around in the vicinity. When in transit, all body parts must be kept within the confines of the forklift. As a forklift operator is likely to be working within the vicinity of other forklifts, you must be aware of any other machines around you. Moreover, always ensure that you stop before any corners to ensure you do not run into another machine.

5) Incorrect unloading of the materials being transported

Once you have arrived at the location for unloading, it is important to ensure that you have enough space available to place your load down safely. Furthermore, you need to have sufficient reversing distance away from the load, so that your forklift does not come into contact with the object or material. It is always essential to check that no other employee is in the vicinity of the unloading, and you need to make sure you have a clear and unobstructed view of what you are doing. Once you have placed the load down, lower your forks to a few inches above the ground before you head to your next destination.

6) Poor forklift parking procedures

When it is time to park the forklift, lower the forks until they touch the ground. You need to ensure that you turn off the control of the forklift, and engage the brakes – checking that they are fully engaged. Once that is completed, you need to turn the keys to the off position. If you have to park your forklift on an inclined surface, ensure that you block the wheels to prevent unwanted movement.

7) Malpractice whilst fuelling and charging the forklift

When refuelling and recharging, make sure that the engine is always off. There are many potential dangers if the engine remains on during this process, especially the potential for fuel ignition. You should always have a fire extinguisher ready at hand in case something goes wrong during the refuelling and recharging process. Moreover, you should ensure that you are wearing fireproof coverings to prevent any further hazard. If there is any spillage during refuelling, the ground must be cleaned up immediately.

As with every common mistake made during forklift examinations, always remember – safety first!

Share this and follow us

https://www.hiremech.co.uk/7-most-common-mistakes-in-forklift-exams/